Many years and generations ago, the 528i was the turbine-smooth, six-cylinder pinnacle of the 5 Series range. This engine capacity first appeared late in the life of the original 5 Series in 1979, last appeared two generations ago and reemerges today as the entry model of the current 5 Series lineup. But not as a 2.8-liter, nor even a six-cylinder.
The 2012 BMW 528i engine is now a 2.0-liter turbocharged four-cylinder. The mill even looks downsized when you open the hood, a sizable void yawning between the nose of the engine and its radiator, yet it generates a promising 240 horsepower — identical to that of the outgoing 2011 six-cylinder 528i, but boasting an extra 30 pound-feet of torque. And, thankfully, 0.4-second-quicker sprint to 62 mph (6.3 seconds).
Economy and emissions gains are the main goal of the displacement and cylinder reduction. The 2012 528i improves on the 2011 model's fuel economy by 1 mpg city and 2 mpg highway and achieves an EPA rating of 23 city/34 highway mpg. The improvement is aided by a new stop-start system integrated into the standard eight-speed automatic transmission. But the key to this new engine's fuel-sipping strength is a single twin-scroll turbocharger that functions in concert with a number of well-established BMW technologies.
These include double VANOS variable valve timing and the company's Valvetronic induction system, which does away with the throttle plate. The 528i's four-cylinder routes exhaust gases from each pair of cylinders to a separate turbine inlet to speed the engine's reaction to a twitching right foot. Fuel is fed by precisely metered, solenoid-controlled direct injectors, while refinements to the Valvetronic system have also improved its precision.
Torque From Low Revs
The result is a very impressive 240 hp from 2.0 liters and even more usefully, a stout 258 lb-ft of torque from as low as 1,250 rpm. This torque stream is sustained all the way to 4,800 rpm, promising the kind of midrange punch that normally aspirated six-cylinder gas engines rarely offer. And you can feel its effects almost as soon as you move off, the 2012 BMW 528i advancing with a confident authority that's heightened by the tremor-free activities of its eight-speed automatic transmission.
All those ratios help disguise the steep ramp to the torque peak, which kicks in with authority as the revs approach 2,000 rpm. But to uncover this, you must switch to manual shifting so you can hold the car in a gear, trickle it down to 1,000 rpm in 2nd and stomp on the accelerator as if you hate it. There's a brief pause, followed by an excitingly exponential surge that leaves no doubt that this is a rapid car. By 2,000 rpm it's pulling like a lashed mule and there's a substantial power spike at 3,500 rpm. The acceleration is unrelenting until 6,500 rpm, when the transmission automatically upshifts to let you do it all over again.
It offers an unusual breadth of personality, ranging from comfortable econo-sedan to sporting four-door.
Though this four has lost the turbinelike wail of the six, it's more powerful and it stays smoothly unfussed until it closes on 6,600 rpm. The culture of the six is gone, but there's more honest muscle to this engine. Those familiar with a BMW straight-6's smooth-spinning ways will miss it some, but it makes the 5 Series a better car. There's some refinement missing, but the return of lighter fuel bills, more torque and extra entertainment is a worthy trade.
Control Your Driving Experience
Further entertainment can be had from the new rocker switch occupying the center console near your right knee. Grandly labelled the "Driving Experience Control," it alters the throttle response, steering weight, stability control thresholds, transmission shift strategy and the calibration of the dynamic dampers, which come with both the M Sport and Sport option packages.
There are four settings, labelled "Sport+," "Sport," "Comfort" and "Eco Pro." Driving Experience Control is most worthwhile if you ordered those dynamic dampers, whose settings alter the character of the car noticeably from the pillowy comfort of a big, old Buick — though without the wallow — to sensations distinctly more athletic when you aim the 528 at a bend and hard-charge it. As you'd hope of a car promoted as a sport sedan, it spears them with a satisfyingly quiet confidence that's sharpened by the fact that the four-cylinder engine in its nose is lighter than the outgoing six.
Select the Sport+ mode, which relaxes the stability control system's interventionist policy and you can indulge the occasional tail slide. But it's the smooth and rapid fluency down the road that characterizes this car more so than exploring the outer reaches of its rear tires' grip. The 528i's dynamic capabilities can now be further stretched with four-wheel drive, as the xDrive option's rear-axle-biased torque distribution largely preserves the 5's rear-drive character.
High Tech, Low Consumption
And Eco Pro? It's about fuel economy strategies for both you and the car. The car's contribution is to lower the energy demands of the air-conditioning and assorted electrical systems such as the heated front seats, while providing you with some fuel-saving driving guidance. This includes an infotainment display whose bar graphs track the car's consumption over the previous 15 minutes while providing a rolling average. That's good, but the occasional appearance of rather obvious driving tips, such as "accelerate moderately" will irritate some drivers.
The 2012 BMW 528i is a car with an unusual breadth of personality, ranging from comfortable econo-sedan to sporting four-door. And this efficient new twin-turbo four allows it to pull off these character switches with conviction. Yet it's not a car of split personality. The satisfying way in which it gels makes it easy to understand why this is the best-selling sedan in its class, worldwide.
Edmunds attended a manufacturer-sponsored event, to which selected members of the press were invited, to facilitate this report.

Add A Comment »
stringbeans says:
04:56 PM, 10/12/2011
first 2012 BMW 528i bought at McAllen,Texas. BMW dealer has ENGINE CHECK warning came out.
My sis-in-law decided to get the factory fresh 2012 528i ~2wks ago,had to take it to the dealer this morning d/t engine check sign.CAR has to stay with the dealer, engine check doesn't go out.She's showing frustrations,hope its not a big deal...
Hold your horses guys, its a new engine...Well keep you posted.
seansean2 says:
07:10 PM, 10/09/2011
Please stop bringing up Audi. Audi isn't on par with BMW or Mercedes. They are working hard to get there but they are not there yet. They are merely glammed up VWs.
lesciba says:
06:35 AM, 10/07/2011
In South AFrica we have both the options of a 2liter and 3liter engines for the 528i :-) . WE mostly prefer the 528 with a 3ltr engine though given the smooth and linear straight six. Check out the South AFrican BMW website to see this : http://www.bmw.co.za/virtualdealer/Default.aspx
manybmws says:
04:56 PM, 10/03/2011
One other comment.
I happened to look at Audi's site and noticed the 2012 A6 2.0T
The A6 Premium Plus model with 2.0T is 45,920.
The A6 Premium Plus model with 3.0 TFSI is 54,120.
The 2012 BMW 528i xDrive with similar options to the Audi model is $54K.
So Audi prices there 2.0T A6 $8K less than their 6.
I would rather pay that for the Audi since it seems reasonable and matches the value I would associate with a 4-banger.
Don't get me wrong, I have had had many high output performance cars over the years including a Porsche 944 and current generation MX-5 but I still prefer the BMW 6, especially when the RPMs get up there.
topdog240 says:
10:46 AM, 10/03/2011
In the 80s, I longed for the days I could afford a 5 series. I've been a fan of BMW for a long time. I can't say that I'm a fan of the same company I feel in love over. The past few years, it seems that BMW is trying to be the next M-Benz, offering a car for everyone, at any price point, for the sake of max profits.
BMW has always been known for it's performace. True, I understand the new shift towards vehicles that use less fuel, but there has to be a point where there has to be a rational thought by the companies that produce lux vehicles. The 5 series shopper is not the same shopper that the Camry/Accord shopper is. Again, this is a lux vehicle @ 50K. It's not a rational purchase, with all things compared, so why try to push a 2.0 4 banger in a 3800lb car, with only a small gain in mpg over the outgoing I6? BMW has not had great reliability records with turbocharing anyway. Why make a complex engine for a base model 5? We all understand that BMW has many new owners who will purchase a BMW for the name and wouldn't really care what engine is under the hood, but BMW drivers, typically, were more educated an knew exactly what they were purchasing. BMWs were the anti-Benz buyers. They wanted to be involved with the driving experience.
The I6 was BMW's bread and butter. I'm sure the company could have figured out a way to get a few more ponies and mpgs out of the I6. It's not as if the I6 was bad on fuel anyway.
myob says:
07:50 AM, 10/03/2011
A rather large sedan that gets 34mpg highway and is faster than the outgoing inline 6 and still handles decently. Some people are hard to please. Remember it's the entry level version, not an M5.
If the steering needs help, criticize that. Otherwise, it looks to be a pretty good 5 series car.
dukie67 says:
10:55 PM, 10/02/2011
just give us a small diesel 5 series!
makakio says:
07:01 PM, 10/02/2011
(from a several-BMW owner):
Great, from an engine layout (I6) that after generations of development BMW finally understood well enough to make it bulletproof, to a T6 that had horrific reliability problems - and now to a big-boost T4 motor with even more motor electronics.
My take? I'd lease the first four generations of anything with this motor. And good luck with the window regulators, too.
gaspasser5 says:
06:25 AM, 10/02/2011
I owned a 2000 528i Sport model. It was the best driver's car I have ever owned. But it only had 198 horsepower, although it always felt like more. I guess we just have to adjust our thinking to todays automotive engineering climate of the quest for ever improving gas mileage and lower emissions. In many ways, I wish I could get that 528i back!
kfalch says:
06:02 AM, 10/02/2011
@ manybmws
"1) I object to it being called a 528. It should be a 520! Heck even Audi uses 2.0T labels on their cars. What the heck is going on with the BMW marketing department?"
Well, for the same reason your 335xi and 328i Convertible are not called 330xi and 330i Convertible. BMW have been doing this since the 80's, though the last five years or so the majority of their model badges don't represent the actual engine displacement. The model badge designation of BMW as always represents engine power in range more than actual engine displacement.
Take the E87 1-series for example:
116i 2,0L
118i 2,0L
120i 2,0L
128i 3,0L
130i 3,0L
135i 3,0L
As for the Audi 2,0T label, Audi is playing the letters game with the 3,0TFSI, because this engine is supercharged and not turbocharged.